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Dedicated Sewing Lines

Four production lines tooled and trained exclusively for hunting apparel — where reinforced seams, double-needle stitches and articulated panels are the baseline, not the exception.

4
Dedicated Lines
120+
Trained Operators
400
Pieces / Day / Line
15+
Years Specialisation
Overview

Built for hunting
apparel — only.

Most contract factories run a single sewing floor that switches between fashion, workwear and outdoor apparel as orders come in. The result: operators who can stitch anything but specialise in nothing.

Our four sewing lines are dedicated to hunting apparel — and have been for over a decade. Every operator on these lines has stitched waterproof jackets, shooting vests, camo suits and tactical pants for hundreds of brands. They know which seams need reinforcement, which corners need bartacks, and which fabrics behave under which needles.

This specialisation matters most where it's hardest to see — in the fine details: a perfectly placed back yoke seam under a backpack, a recoil pad shoulder that lays flat, a knee pocket that opens without snagging fabric. These are the details that turn a generic jacket into a hunting jacket.

Machinery

The right needle
for every seam.

Eight machine types across each line, configured for technical hunting fabrics from lightweight ripstop to heavy 600D Oxford.

Single-Needle Lockstitch

Juki DDL-8700 lockstitch machines for body seams, topstitching, and pocket attachment. The workhorse of every line.

8–10 SPIJuki Japan36 units

Double-Needle Lockstitch

Brother T-8752 for parallel seams on shoulders, side seams and waistbands — essential for hunting jacket durability.

1/4" GaugeBrother12 units

Overlock (Pegasus)

Pegasus W664 5-thread overlock for finishing raw edges, prevents fraying on woven fabrics like ripstop and canvas.

5-ThreadPegasus18 units

Bartack Machine

Juki LK-1900 computer-controlled bartack for stress points: pocket corners, belt loops, zipper bases. Up to 42-stitch programmable patterns.

42 StitchesProgrammable6 units

Flatlock Coverstitch

Yamato VG-2700 flatseam machine for stretch fabrics — used on fleece linings, base layers, and stretch panel inserts.

3-NeedleYamato8 units

Buttonhole & Button

Juki LBH-1790 keyhole buttonholer and BR-25 button attacher for hunting jacket cuffs, flap closures, and storm placket buttons.

Keyhole StyleAuto-Cut4 units

Seam Sealing (Hot Air)

3M / Bemis seam tape applicator with precision hot-air nozzle for waterproof jacket construction. Tapes seams from inside.

3M Tape450°C2 units

Industrial Iron Stations

Steam-heated pressing stations with vacuum boards for in-process seam pressing and final garment finishing.

Steam-HeatedVacuum Board10 stations

Zipper Attaching Machine

Specialty zipper foot machines for waterproof zips, two-way separating zips, and storm-flap zipper construction.

YKK CompatibleTwo-Way6 units
Production Flow

From cut panel
to finished garment.

01

Cut Piece Receipt

Bundled panels from cutting room arrive ticketed by style, size and quantity. Line supervisor verifies counts against the cutting slip before issuing to operators.

02

Sub-Assembly

Small components built first — pockets, flaps, hoods, cuffs. Operators specialise: one builds hoods all day, another builds cargo pockets. This is where speed comes from.

03

Body Assembly

Sub-assemblies joined to main body panels. Shoulder seams, side seams, sleeve attachment, hood attachment. Critical seams get double-needle reinforcement.

04

Zipper & Closure

YKK zippers, storm flaps, snap closures attached. Waterproof zippers get sealed seams. Two-way separating zippers checked for smooth operation.

05

Bartacks & Reinforcement

Stress points reinforced with bartacks: pocket corners, belt loops, sleeve openings, zipper bases. The details that prevent failure in the field.

06

Finishing & Trim

Thread tails trimmed, seam allowances pressed, woven labels attached, hang tags positioned. Garment then moves to QC station for in-process inspection.

Specifications

Production capabilities.

SpecificationStandardOur Capability
Sewing Lines
4 dedicated
Operators Per Line
28–32
Daily Output (Jackets)
300–400 pcs
Daily Output (Vests)
500–600 pcs
Stitch Density (SPI)
ASTM D6193
8–12 SPI
Seam Strength
ASTM D1683
200–280 N
Thread Type
Coats Astra Tex 40/3
Needle Range
DBx1, DPx5
#9 – #21
Why It Matters

Specialisation = quality.

Hunting-Specific Skill

Operators trained on technical fabrics, waterproof construction, articulated knees, recoil pads. They know hunting apparel — they don't have to learn it on your order.

Consistent Output

No production drift between order 1 and order 100. The same line, the same operators, the same construction standards — for every reorder, year after year.

Operator Loyalty

Average tenure on our sewing lines: 7+ years. Low turnover means skill retention, fewer training gaps, and the same expert hands on your bulk run as on your sample.

Stitched by specialists, not generalists.

Get a quote backed by 5 years of hunting apparel manufacturing — same operators, same standards, every order.

Request a Quote