Precision begins
at the cutting table.
Every garment in our factory starts as a digital pattern. We import tech packs from buyers worldwide, grade them across our size run, and convert them into optimised cutting markers — the blueprints that turn fabric into finished panels.
Our cutting room runs industry-standard Gerber Accumark for digital pattern making and grading, paired with automatic spreading tables and conveyor-driven cutters. The result: every panel is cut to the same specification, every time, with the kind of consistency that's impossible to achieve by hand.
For hunting apparel — where pattern matching across camouflage prints, knee-pad pockets, and reinforced seam allowances all matter — CAD is non-negotiable. A 2mm pattern drift on a hunting jacket means a misaligned camo print or a pocket that won't close. Our cutters won't let that happen.
The technology
behind every cut.
Industry-leading software paired with German and Italian cutting hardware — the same stack used by premium European outdoor brands.
Gerber Accumark
Industry-standard CAD software for pattern digitising, grading and marker making. The same software used by Filson, Härkila and Seeland.
Automatic Spreader
Multi-ply fabric spreading table with edge-alignment sensors. Spreads up to 80 layers in one pass with zero tension distortion.
Bullmer Auto Cutter
German-engineered conveyor-driven cutting bed with rotating tungsten blade and vacuum hold-down system.
Marker Optimiser
AI-assisted nesting software that arranges pattern pieces on fabric for maximum yield — typically 92–96% utilisation.
Pattern Digitiser
High-precision tablet for converting hand-drawn or paper patterns into editable CAD files for grading and modification.
Production Tracker
Real-time monitoring of cut quantities, fabric consumption, and waste percentages — exported as PDF reports for every order.
Six steps from pattern
to perfectly cut panels.
Pattern Receipt & Digitisation
Tech pack and patterns received from buyer. Hand patterns digitised on Gerber tablet; PDF/AI patterns imported directly into Accumark for editing and refinement.
Grading Across Size Run
Base pattern graded to the full size run (XS–4XL). Every size receives proportional adjustments to body, sleeve, and pocket placement to maintain fit integrity across the range.
Marker Making
All graded pieces are nested onto the marker using AI-assisted optimisation. Multiple sizes are combined to maximise fabric yield while respecting grain direction and pattern repeat.
Fabric Spreading
Fabric rolls are spread in multiple plies (up to 80 layers) on the cutting table with the automatic spreader. Edge sensors maintain alignment; tension is monitored throughout.
Automatic Cutting
The Bullmer cutter follows the marker path with sub-millimetre precision. Vacuum hold-down prevents fabric shift; rotating tungsten blade ensures clean edges through technical fabrics.
Bundling & Handoff
Cut panels are bundled by size and style, ticketed with order numbers, and delivered to the sewing line. Waste percentages and cut quantities logged in the production tracker.
Technical capabilities.
Detailed specifications of our CAD pattern cutting capability — the numbers behind the precision.
Why brands choose CAD
over hand cutting.
Zero Waste
AI-optimised markers consistently deliver 92–96% fabric utilisation — versus 78–85% with hand-cut markers. On a 1,000-piece order, that's 600 metres of premium fabric saved.
Perfect Consistency
Every panel is identical — piece 1 matches piece 1,000. No size drift, no panel mismatch, no rejected garments at QC because two sleeves were cut to different lengths.
Faster Turnaround
A bulk order that takes 3–4 days of hand cutting is finished by our auto-cutters in 6–8 hours. Faster cutting means faster delivery on every order.
Other capabilities.
Ready to manufacture with precision?
Send your tech pack or patterns and we'll quote your project with full CAD support included. Reply within 24 hours.
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